Rapid Prototyping | Production-Manufacturing Services
Rapid Prototyping | Production-Manufacturing Services
At Galaxy3DM, As we have tried to come up with a strategy and a vision for Galaxy3DM, it started with" what incredible benefits can we give to the customer? Where can we take the customer?" Our company can provide comprehensive services, precision machining, 3D printing, sheet metal, injection molding from prototype processing to surface treatment, extrusion, silicone mold, most of our engineers are more than 10 years of industry experience, we are waiting for you at Seetop Technology, give us your design, we will give you a free quote.
COMPRESSION MOULD
Compression mold are one of Galaxy3DM 's largest products, including SMC mold, BMC mold, and the design, produce, manufacture of carbon fiber mold.
In the production of Compression molds, Galaxy3DM take material, shape, pressure, temperature, part thickness, cycle time into consideration.
Galaxy3DM has mastered and innovated the molding process, analyzed the characteristics of the materials and the requirements of the products, and considered the applied pressure, temperature, time and other factors to ensure the uniform flow of the materials in the cavity of mold and fill the gaps to obtain the perfect products.
Compression Mold Introduction
Compression molding is a molding process characterized by the use of heated molds under pressure. Like other molding processes, it involves placing materials that are usually plastic or polymer-like into the mold cavity. After the material has hardened, remove it from the cavity.
Compression Mold Process
Compression molding process is according to the characteristics of each stage in thermosetting plastic's curing reaction.
Compression mold normally uses a hydraulic press in which a mold is fixed on the top and bottom platens of the press. The mold consists of a top cavity and a bottom cavity designed to produce the part to be manufactured and heated to the desired molding temperature. The molds can be classified as hand molds, used for trial runs; semiautomatic, in which the press follows a programmed cycle but the operator manually loads and unloads the press, and automatic, which operate under a fully automatic press cycle (including automatic loading and unloading).
The process of compression molding is as follows:
- Step1 - Powdery, granular or fibrous plastic is put into the cavity of mold at the molding temperature.
- Step2 - mold is closed and pressurized to form and cure it.
- Step3 - The product is ejected by ejector, repairing the flash.
Compression Mold Design
A quality product comes from a good compression mould design. Our experienced Team of Engineers work with the latest Engineering tools and software helping you construct a quality plastic part. This also allows our Tooling Engineers to create the best and most cost effective Tooling for your project requirements.
Let us help ensure your product can be manufactured. We can review your CAD files or part drawings and provide feedback on possible quality issues or areas in need of improvement. We support multiple file formats including major software.
MDC Mould can also create a complete 3D model of your intended part or we can convert your 2-D drawings to a 3-D solid CAD model.
We also do Moldflow Analysis during our mold design period. We utilizes Moldflow analysis that can be used
to simulate the broadest range of injection molding processes to predict and avoid potential manufacturing defects,and enable you to predict and solve manufacturing problems in the earliest stages of product development.
1. MPI/ FLOW 2.MPI/COOL 3.MPT/COOL 4.MPI/WARP,etc.
Galaxy3DM Compression Mold
Example of FRP Compression Mold
Below are several examples of Compression Mold which we have manufactured for Automotive, Marine, Electronics, Construction, etc.
SMC Motoboat
SMC Mold Bathroom
SMC Mold FR Chair
SMC Mold Safty Seat
LFT Mold Car Bumper
LFT Mold Bumper
Compression molding Vs Injection molding
Injection molding can produce high quality products with complex structures. However, the strength of products is not enough, while compression molding allows longer fiber materials with very good strength and toughness. Compression molds are generally simpler than their injection mold counterparts. There is no sprue and runner system in a compression mold and the process itself is generally limited to simpler part geometries due to the lower flow capabilities of the starting thermosetting materials.
Advantages of Compression Mold
1. Suitable for mass production, short cycle and high efficiency.
2. Small loss of raw materials, Small mold wear, and low maintenance cost .
3. It can be used to form large flat products. High dimensional accuracy, small shrinkage, low internal stress, the stable mechanical properties . The smooth surface, without secondary modification.
4. Advanced composite materials, better mechanical properties
Advantages of Compression Mold
1. At present, it is not suitable for molding complex products with depressions, side slopes or small hole.
2. Burrs must be trimmed manually.
3. For thermosetting plastics, when the molded products have slight defects, they are often unable to be recycled.
Application
Automotive,Sports and Leisure,Consumer Goods, Building , Construction,Wind Energy,Electrical, Electronics,Marine,Infrastructure
FRP Compression Mold Finished Products (7)
FRP Compression Mold Finished Products (2)
FRP Compression Mold Finished Products (8)
FRP Compression Mold Finished Products (9)
FRP Compression Mold Finished Products (10)
FRP Compression Mold Finished Products (1)
FRP Compression Mold Finished Products (3)
FRP Compression Mold Finished Products (4)
Do not hesitate to send us 3D files for analyze of the ability to mold these parts. We are ready to listen and to assist you in your plastic injection molding project.
86-13143415646
Contact：
Tel: 86-755-23000620 Fax: 86-755-23000621
Email:info@galaxy3dm.com/info@seetoptech.com
Address: A3 , Dingfeng Industrial Zone, Fuyong Town, Shenzhen, China
Galaxy 3D Manfacturing Solution
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