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Tungsten Carbide Button Die

Name: Tungsten Carbide Button Die
Rating: 4.9 (99 reviews)

Tungsten Carbide Components

Product Name: Tungsten Carbide Button Die
Product size: customization
Material：Tungsten Carbide V30,
Hardness：77HRC
Grinding precision：0.001mm
Electric discharge processing precision：0.002mm

Tungsten Carbide Components

Product Name: Tungsten Carbide Button Die
Product size: customization
Material：Tungsten Carbide V30,
Hardness：77HRC
Grinding precision：0.001mm
Electric discharge processing precision：0.002mm

Product Name: Tungsten Carbide Button Die

Product size: customization
Material Selection:

USA:CD-750 CD-636 CD30 CD35 CD-K3135 CD-36 CD-KR855，CD337，CD-3190，CD-KR466，CD-18，CD-40，CD-50，CD-D3150，CD-650，CD-60，CD-KR887，CD-70)
Japan:AF1，F08，G3，V10，V20，V30，Z01，Z10，Z20 D30 K10 K01 K20 K30 K05 Z30 M30 P30 P20 P10 P05 P25 M10 M20& VF12 VD45 TVG60 T15 J05 CE-0 8 D20 D40 D50 D60 G55 G65 G70 G85
Germany:TTX,TK15,25,35, TN35, WP1,WK1,CM1,CM3,CP3,KFK55SF, etc.
Other: WF10 WF03 WF15 VA80 UF03 K100 WF05 K200 WF20 WF25 WF30 WF40 CB20F ST6 ST7 EA65 EA90 VA70 VA80 VA90 VA95 KG05 KG1 KG2 KG3

Main Steel Material: SKD11,SKD61,SKS3,SKH51,SKH55,SKD6,D2,SUJ2,1.2379,1.3343,Vanadis 4E, Calmax, NC11LV, HSS,SUS303,SUS304,C45S,ASP23,ASP30

Main Tungsten Carbide:K10,K20,K30,K40,CD650,CF-H40S,KG7,WF30,KD20,V10,V20,V30,ST6,ST7
Other Material:Copper, Aluminium alloy.

Product Specification:

1.Accuracy ±0.001mm,diamension tolerance ±0.0005mm ,axiality within 0.002mm,roundness withing 0.0015mm,surfacae roughness wthin Ra 0.025,straightness within 0.002mm

2.Grinding precision: 0.001mm
3.Surface roughness for EDM: Ra 0.04
4.EDM precision: 0.002mm

5.R minimum dimension 0.03mm inside & 0.02mm outside

Notice: Above Mentioned Specification is for reference only. In different order, customers point out different requirements.

Material Spefication:

WF30 Parameter,for example
1. WC：87%，
2. Co：13%，
3.Grain Size：0.8μm，
4.Density：14.15g/cm3，
5. Hardness：HRA90，
6. Bending resistance：350Kgf/mm2，
7. Impact strength,：0.38Kgf-m/cm2

Processing step:material cutting→turning→milling→heat treatment→coreless grinding→wire EDM→surface treatment→polishing→inspection→packing&shipping
Surface treatment:Blackening, phosphating, pickling, electroless plating of various metals and alloys, TD treatment, QPQ treatment, chemical oxidation, anodizing, electrochemical polishing, electroplating, sand blasting, polishing, rolling, polishing, brushing, spraying for optional
Processing equipment: CNC lathe, CNC turning milling grinding drilling machine,Wire E.D.M,PG ,Cylindrical internal grinding machine,Grinder,planer,spark Machines,
Inspection instrument projector,height gauge,three dimensional measuring instrument,microscope,height gauge,thickness meters,
International standard: Non-standard and standard(DME,HASCO,DIN,GB)
QC System: Pre-inspection, intermediate inspection, post-inspection, three procedures to ensure that each product is qualified

Quality assurance: 99.9% qualified
Delivery time: general 7-10 days,large qty 10-15 month,
Shipment: international express(DHL FedEx TNT UPS EMS SF Express)
After-Sales Service: if product is damaged,refund or repair for customer,Until the customer is satisfied
Sample: Sample can be provided.
MOQ: ≥1pcs

Advantages

1. Short lead time , 3-30 working days according your quantity.

2. 100% on time delivery to our dear customers.

3. Low MOQ , 1 pcs rapid prototype sample is available.

4. Near Shenzhen and HK, its convenient for transportation.

5. OEM is available ,and also welcome ODM

Order Process Flow:

Production-heat treatment-surface treatment(Grinding & Optical Grinding & WEDM & Drilling & Milling)-quality detection-package- shipment

Packing: Anti-rust Oil + Plastic box + Carton, or clients' requirement

Quality:

1. Good experience and technology in manufacturing mold parts, some engineers have more than 10 years experience in producing various kinds of precision parts, so could offer good technology support to customers.

2. Advanced measurement equipments (Seibu Wire Cuting Machine & Sodick Wire Cutting Machine & PG Grinder) to make sure all the requirement from our dear customers will be measurable.

3.100% inspection before shipment.

Quality Control: IQC - PQC - FQC

1> IQC:

Incoming material control to make sure all the raw materials are qualified.

2> IPQC:

2.1 Operators follow the daily check list to check the machines to make sure they are in good conditions, and follow the spec to make products
2.2 Use qualified operators and correct parameters to make sure good quality.
2.3 Technicians / team leaders online check the quality.

2.4 IQPC according to the quality assurance procedure to check the quality.

3> OQC

QC 100% quality check after production with testing machines.

Delivery Details:
1. Fedex / UPS / DHL / TNT for examples
2. By air or by sea for batch goods
3. Customer designated freight forwarding

General Information
Tool steels are steels that are primarily used to make tools used in manufacturing processes as well as for machining metals, woods, and plastics. Tool steels are generally ingot-cast wrought products, and must be able to withstand high specific loads as well as be stable at elevated temperatures.
Types: High-Speed Tool Steels,Hot-work Tool Steels,Cold-work Tool Steels,Shock-Resistant Tool Steels,Mold Steels,Special-Purpose Tool Steels,Water-Hardening Tool Steels

AISI Designations:
W: Water-Hardening
S: Shock-Resisting
O: Cold-Work (Oil-Hardening)
A: Cold-Work (Medium-Alloy, Air-Hardening)
D: Cold-Work (High-Carbon, High-Chromium)
L: Low-Alloy
F: Carbon-Tungsten
P: P1-P19 Low-Carbon Mold Steels
P20-P39 Other Mold Steels
H: H1-H19: Chromium-Base Hot Work
H20-H29: Tungsten-Base Hot Work
H40-H59: Molybdenum-Base Hot Work
T: High-Speed (Tungsten-Base)
M: High-Speed (Molybdenum-Base)

1. Part of Galaxy3DM Mold&Mold Parts Material List1:

Type	China	USA	JAPAN	Sweden	Germany	Hardness range	Quenching temperature
	GB	ASTM	JIS	ASSAB	DIN	HB	℃
Cold work die steel	CrWMn		SKS31		105W	207-255	820-840
					Cr6
	9Mn2V	O2		DF-2		≤229	780-800
	9CrWMn	O1	SKS3	DF-3	100Mn	197-241	820-840
					CrW4
	9SiCr				X100Cr	197-241	860-880
					MoV51
	Cr5Mo1V	A2	SKD12	XW-10	X210	≤255	950-1000
					Cr12
	Cr12	D3	SKD1		X165Cr	217-269	950-980
					MoV12
	Cr12MoV				X155Cr	207-255	1000-1020
					VMo121
	Cr12Mo1V1	D2	SKD11	XW-42		≤255	1000-1020
	7Cr7Mo2V2Si					241-269	1100-1150
	7CrSiMnMoV					217-241	880-910
Hot work die steel	5CrMnMo					197-241	820-850
	5CrNiMo	L6			56Cr	197-241	830-860
					NiMoV7
	5CrNiMoV		SKT4			≤240	830-880
	4Cr5MoSiV1 SWG8407	H13 H13ESR	SKD61		X40Cr	≤235	1020-1050
					MoV51
	4Cr5MoSiV	H11	SKD6	8402 8407	X38Cr	≤235	1000-1050
					MoV51
	3Cr2W8V	H21	SKD5			207-255	1100-1150
Plastic Mold Steel	45-55	1045	S45				800-870
		-	-
		1055	55C
	40Cr						840-860
	3Cr2Mo	P20		618	40Cr	HRC28-32	840-880
					Mo7
	3Cr2NiMnMo	P20+Ni	PDS5S	718	2738	HRC30-34	840-880
	3-4Cr13	420		S-136	2083	≤230	950-1050
	9Cr18Mo	T440C	SUS		4125	≤285	1050-1100
			440C

2. Part of Galaxy3DM Mold&Mold Parts Material List 2 :

Material type and properties of carbide

Material classification	Material name	hardness	Transverse rupture strength	Tensile strength	Toughness	Compressive Strength	specific gravity	Young's modulus
Material classification	Material name	（HRA）	（GPa）	（GPa）	（MPa・m1/2）	（GPa）	specific gravity	（GPa）
Ultra fine particle type	KM10	91.5	3.4	1.8	11.2	6.4	14	550
Ultra fine particle type	KH10	92	2.4	1.2	7.5	6.1	14.7	620
	K1F	92	2.6	1.2	9	6.1	15.1	660
	K2F	91.5	2.7	1.5	9.3	5.2	14.9	630
General wear resistant material	KV10	91	2.7	1.5	10	5.2	15	640
	KV20	90.5	3.1	1.8	10.2	4.8	14.8	620
	KV25	89	3.3	2	12.4	4.4	14.5	580
	KV30	88	3.6	2.3	13.5	4.2	14.2	540
	KV40	87	3.7	2.5	14.1	3.9	13.9	500

Each company's carbide material type contrast table

Classification	Tondabayashi Factory	Tungaloy	Sumitomo Electric Industries	Mitsubishi Materials
V10	K1F	G1F	D1	GTi05
	K2F	G2F
	KV10	D10
V20	KV20	D20	D2	GTi10
V20	KV25	D25	D2	GTi15
V30	KV30	D30	D3	GTi20
V40	KV40	D40	G5	GTi30
※The life of the Carbide material changes greatly depending on the application.
※We will propose the material type appropriate for each application, so please consult us.
※The material type control table does not confirm each company's agreement.

3. Material Comparision Table

Welcome contact Galaxy3DM to get more details about Mold&Mold Parts Material.

General Information
Tool steels are steels that are primarily used to make tools used in manufacturing processes as well as for machining metals, woods, and plastics. Tool steels are generally ingot-cast wrought products, and must be able to withstand high specific loads as well as be stable at elevated temperatures.
Types: High-Speed Tool Steels,Hot-work Tool Steels,Cold-work Tool Steels,Shock-Resistant Tool Steels,Mold Steels,Special-Purpose Tool Steels,Water-Hardening Tool Steels

AISI Designations:
W: Water-Hardening
S: Shock-Resisting
O: Cold-Work (Oil-Hardening)
A: Cold-Work (Medium-Alloy, Air-Hardening)
D: Cold-Work (High-Carbon, High-Chromium)
L: Low-Alloy
F: Carbon-Tungsten
P: P1-P19 Low-Carbon Mold Steels
P20-P39 Other Mold Steels
H: H1-H19: Chromium-Base Hot Work
H20-H29: Tungsten-Base Hot Work
H40-H59: Molybdenum-Base Hot Work
T: High-Speed (Tungsten-Base)
M: High-Speed (Molybdenum-Base)

1. Part of Galaxy3DM Mold&Mold Parts Material List1:

Type	China	USA	JAPAN	Sweden	Germany	Hardness range	Quenching temperature
	GB	ASTM	JIS	ASSAB	DIN	HB	℃
Cold work die steel	CrWMn		SKS31		105W	207-255	820-840
					Cr6
	9Mn2V	O2		DF-2		≤229	780-800
	9CrWMn	O1	SKS3	DF-3	100Mn	197-241	820-840
					CrW4
	9SiCr				X100Cr	197-241	860-880
					MoV51
	Cr5Mo1V	A2	SKD12	XW-10	X210	≤255	950-1000
					Cr12
	Cr12	D3	SKD1		X165Cr	217-269	950-980
					MoV12
	Cr12MoV				X155Cr	207-255	1000-1020
					VMo121
	Cr12Mo1V1	D2	SKD11	XW-42		≤255	1000-1020
	7Cr7Mo2V2Si					241-269	1100-1150
	7CrSiMnMoV					217-241	880-910
Hot work die steel	5CrMnMo					197-241	820-850
	5CrNiMo	L6			56Cr	197-241	830-860
					NiMoV7
	5CrNiMoV		SKT4			≤240	830-880
	4Cr5MoSiV1 SWG8407	H13 H13ESR	SKD61		X40Cr	≤235	1020-1050
					MoV51
	4Cr5MoSiV	H11	SKD6	8402 8407	X38Cr	≤235	1000-1050
					MoV51
	3Cr2W8V	H21	SKD5			207-255	1100-1150
Plastic Mold Steel	45-55	1045	S45				800-870
		-	-
		1055	55C
	40Cr						840-860
	3Cr2Mo	P20		618	40Cr	HRC28-32	840-880
					Mo7
	3Cr2NiMnMo	P20+Ni	PDS5S	718	2738	HRC30-34	840-880
	3-4Cr13	420		S-136	2083	≤230	950-1050
	9Cr18Mo	T440C	SUS		4125	≤285	1050-1100
			440C

2. Part of Galaxy3DM Mold&Mold Parts Material List 2 :

Material type and properties of carbide

Material classification	Material name	hardness	Transverse rupture strength	Tensile strength	Toughness	Compressive Strength	specific gravity	Young's modulus
Material classification	Material name	（HRA）	（GPa）	（GPa）	（MPa・m1/2）	（GPa）	specific gravity	（GPa）
Ultra fine particle type	KM10	91.5	3.4	1.8	11.2	6.4	14	550
Ultra fine particle type	KH10	92	2.4	1.2	7.5	6.1	14.7	620
	K1F	92	2.6	1.2	9	6.1	15.1	660
	K2F	91.5	2.7	1.5	9.3	5.2	14.9	630
General wear resistant material	KV10	91	2.7	1.5	10	5.2	15	640
	KV20	90.5	3.1	1.8	10.2	4.8	14.8	620
	KV25	89	3.3	2	12.4	4.4	14.5	580
	KV30	88	3.6	2.3	13.5	4.2	14.2	540
	KV40	87	3.7	2.5	14.1	3.9	13.9	500

Each company's carbide material type contrast table

Classification	Tondabayashi Factory	Tungaloy	Sumitomo Electric Industries	Mitsubishi Materials
V10	K1F	G1F	D1	GTi05
	K2F	G2F
	KV10	D10
V20	KV20	D20	D2	GTi10
V20	KV25	D25	D2	GTi15
V30	KV30	D30	D3	GTi20
V40	KV40	D40	G5	GTi30
※The life of the Carbide material changes greatly depending on the application.
※We will propose the material type appropriate for each application, so please consult us.
※The material type control table does not confirm each company's agreement.

3. Material Comparision Table

Welcome contact Galaxy3DM to get more details about Mold&Mold Parts Material.

Data Interchange

File Transfer Security

SolidWorks 2004	Advice on STL creation available.
PTC Pro/Engineer 2000i2 & Wildfire	Advice on STL creation available.
Materialise Magics RP	Rapid Prototyping software.
Autodesk	DWF
Materialise Magics Communicator	Internet based STL viewing package allowing customers to share 3D files with 3T RPD via the internet.
Adobe Photoshop 5.0	Photo/Image editing software.

CAD/CAM Systems currently in use:

.STL	Rapid Prototyping file (Binary with 0.01mm tolerance preferred)
.IGES	Initial Graphics Exchange Specification universal translator
.STEP	International Standard for Exchange of Product Model Data
.SET	Standard for Exchange & Transfer V89-06
.VDA	Surfaced Data Interface V2.0
.SLDPRT	Solidworks model file
.EXP	Catia export file
.MDL	Catia native model file
.EPS	Encapsulated PostScript format file*
.DXF	2D drafting translator*
.DXF	3D faces
.DWG	AutoCad drawing file*
.PRT	Pro/Engineer Part file
.BMP	Windows Bitmap image format file*
.JPEG	Joint Photographic Experts Group image file*
.TIFF	Tagged-Image File Format image file*
.WRL	VRML (Virtual Reality Modelling Language)*
.OBJ	Wavefront Model file*

File Compression Types used by Galaxy3DM include:

EXE	DOS executable file
ZIP	WinZip compression file
SIT	Macintosh Stuffit compression file
MGX	Materialise Magics compression file
If any of these files are not possible, please contact us for alternative requirements.

FAQ

1.Q: How to process if we cannot find the model we need in your catalog!

A:Approximately 70% of our order are customized order with special requirement.

Pls kindly tell us your detailed requriements and send us your design file.

2.Q: What do I need for offering a quote ?

A: Please offer us 2D or 3D drawings (with material, dimension, tolerance, surface treatment and other technical requirement etc.) ,quantity, application or samples. Then we will quote the best price within 24h.

3.Q: What is your MOQ?
A: MOQ depends on our client's needs, besides,we welcome trial order before mass-production.

4.Q: What is the production cycle?
A: It varies a lot depending on product dimension,technical requirements and quantity. We always try to meet customers' requirement by adjusting our workshop schedule.

5.Q: What kind of payment terms do you accept?
A.: T/T, Paypal, western union etc.

6.Q: Is it possible to know how is myproduct going on without visiting your company?
A: We will offer a detailed products schedule and send weekly reports with digital pictures and videos which show the machining progress.

7. Q: Can i get a free sample to test your quality?

A: Generally speaking, Galaxy3DM may provide free sample to our new customers to check and ensure the quality meet our new partners requirement.

The quantity is 1pcs, it will be delivered by Carrier, delivery cost collected.

If the unit production cost is too high, its cost wil be charged or negotiable.

8.Q: If you make poor quality goods,will you refund our fund?
A: Quality is the lifeline of our factory! Our factory has surveyed the machining market for years. We even found nearly 80% machining factories donot declare their quality control terms.

In Galaxy3DM factory, all machining mold component will be inspected via IQC - PQC - FQC to make sure that our partners will receive 100% qualified products.

We make products according to drawings or samples strictly until them reach your 100% satisfaction.

And actually we wont take a chance to do poor quality products.We are proud of keeping the spirit of good quality.

上一个 : Tungsten Carbide punch &Pin 下一个 : Tungsten Carbide Bushing

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