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Tungsten Carbide PG Components

Machining

Product Name:Tungsten Carbide PG Components

Product size: customization
Material:Tungsten Carbide V30, Japan(SKD11.SKD61.SKH51.S45C)USA(AISA.D2.H13.P20.M2)Germany(DIN.2379.2363.2344.2347)ASSAB(Rigor.Stavax.Impax.Elmax.ASP23).etc.
Hardness:58-60 HRC
Grind

Machining

Product Name:Tungsten Carbide PG Components

Product size: customization
Material:Tungsten Carbide V30, Japan(SKD11.SKD61.SKH51.S45C)USA(AISA.D2.H13.P20.M2)Germany(DIN.2379.2363.2344.2347)ASSAB(Rigor.Stavax.Impax.Elmax.ASP23).etc.
Hardness:58-60 HRC
Grinding precision:0.001mm
Electric discharge processing precision:0.002mm



Material Selection:

Main Steel Material: SKD11,SKD61,SKS3,SKH51,SKH55,SKD6,D2,SUJ2,1.2379,1.3343,Vanadis 4E, Calmax, NC11LV, HSS,SUS303,SUS304,C45S,ASP23,ASP30

Main Tungsten Carbide:K10,K20,K30,K40,CD650,CF-H40S,KG7,WF30,KD20,V10,V20,V30,ST6,ST7
Other Material:Copper, Aluminium alloy.

Specification:  
1.Accuracy ±0.001mm,diamension tolerance ±0.0005mm ,axiality within 0.002mm,roundness  withing 0.0015mm,surfacae roughness wthin Ra 0.025,straightness within 0.002mm
2.Grinding precision:  0.001mm 
3.Surface roughness for EDM:   Ra 0.04 
4.EDM precision: 0.002mm 

5.R minimum dimension 0.03mm inside & 0.02mm outside

Notice: Above Mentioned Specification is for reference only.  In different order, customers point out different requirements.


Processing step:material cutting→turning→milling→heat treatment→coreless grinding→wire EDM→surface treatment→polishing→inspection→packing&shipping
Surface treatment:Blackening, phosphating, pickling, electroless plating of various metals and alloys, TD treatment, QPQ treatment, chemical oxidation, anodizing, electrochemical polishing, electroplating, sand blasting, polishing, rolling, polishing, brushing, spraying for optional
Processing equipment: CNC lathe, CNC turning milling grinding drilling machine,Wire E.D.M,PG ,Cylindrical internal grinding machine,Grinder,planer,spark Machines,  
Inspection instrument projector,height gauge,three dimensional measuring instrument,microscope,height gauge,thickness meters,
International standard: Non-standard and standard(DME,HASCO,DIN,GB)
QC System: Pre-inspection, intermediate inspection, post-inspection, three procedures to ensure that each product is qualified
Quality assurance: 99.9% qualified 
Delivery time: general 7-10 days,large qty 10-15 month,
Shipment: international express(DHL FedEx TNT UPS EMS SF Express)
After-Sales Service: if product is damaged,refund or repair for customer,Until the customer is satisfied
Sample: Sample can be provided.
MOQ: ≥1pcs


Advantages

1. Short lead time , 3-30 working days according your quantity.

2. 100% on time delivery to our dear customers.

3. Low MOQ , 1 pcs rapid prototype sample is available.

4. Near Shenzhen and HK, its convenient for transportation.

5. OEM is available ,and also welcome ODM







Order Process Flow:

Production-heat treatment-surface treatment(Grinding & Optical Grinding & WEDM & Drilling & Milling)-quality detection-package- shipment

Packing: Anti-rust Oil + Plastic box + Carton, or clients' requirement 


Quality:

1. Good experience and technology in manufacturing mold parts, some engineers have more than 10 years experience in producing various kinds of precision parts, so could offer good technology support to customers.

2. Advanced measurement equipments (Seibu Wire Cuting Machine & Sodick Wire Cutting Machine & PG Grinder) to make sure all the requirement from our dear customers will be measurable.

3.100% inspection before shipment.


Quality Control: IQC - PQC - FQC

1> IQC:

Incoming material control to make sure all the raw materials are qualified.

 

2> IPQC:

2.1 Operators follow the daily check list to check the machines to make sure they are in good conditions, and follow the spec to make products
2.2 Use qualified operators and correct parameters to make sure good quality.
2.3 Technicians / team leaders online check the quality.

2.4 IQPC according to the quality assurance procedure to check the quality.


3> OQC

QC 100% quality check after production with testing machines.


Delivery Details:
1. Fedex / UPS / DHL / TNT for examples
2. By air or by sea for batch goods
3. Customer designated freight forwarding





General Information
Tool steels are steels that are primarily used to make tools used in manufacturing processes as well as for machining metals, woods, and plastics. Tool steels are generally ingot-cast wrought products, and must be able to withstand high specific loads as well as be stable at elevated temperatures.

Types: High-Speed Tool Steels,Hot-work Tool Steels,Cold-work Tool Steels,Shock-Resistant Tool Steels,Mold Steels,Special-Purpose Tool Steels,
Water-Hardening Tool Steels


AISI Designations:
W: Water-Hardening
S: Shock-Resisting
O: Cold-Work (Oil-Hardening)
A: Cold-Work (Medium-Alloy, Air-Hardening)
D: Cold-Work (High-Carbon, High-Chromium)
L: Low-Alloy
F: Carbon-Tungsten
P: P1-P19 Low-Carbon Mold Steels
  P20-P39 Other Mold Steels
H: H1-H19: Chromium-Base Hot Work
  H20-H29: Tungsten-Base Hot Work
  H40-H59: Molybdenum-Base Hot Work
T: High-Speed (Tungsten-Base)
M: High-Speed (Molybdenum-Base)


1. Part of Galaxy3DM Mold&Mold Parts Material List1:

TypeChinaUSAJAPANSwedenGermanyHardness range Quenching temperature
GBASTMJISASSABDINHB 
Cold work die steelCrWMn
SKS31
105W207-255820-840
Cr6
9Mn2VO2
DF-2
≤229780-800
9CrWMnO1SKS3DF-3100Mn197-241820-840
CrW4
9SiCr


X100Cr197-241860-880
MoV51
Cr5Mo1VA2SKD12XW-10X210≤255950-1000
Cr12
Cr12D3SKD1
X165Cr217-269950-980
MoV12
Cr12MoV


X155Cr207-2551000-1020
VMo121
Cr12Mo1V1D2SKD11XW-42
≤2551000-1020
7Cr7Mo2V2Si



241-2691100-1150
7CrSiMnMoV



217-241880-910
Hot work die steel5CrMnMo



197-241820-850
5CrNiMoL6

56Cr197-241830-860
NiMoV7
5CrNiMoV
SKT4

≤240830-880
4Cr5MoSiV1 SWG8407H13 H13ESRSKD61
X40Cr≤2351020-1050
MoV51
4Cr5MoSiVH11SKD68402 8407X38Cr≤235 1000-1050
MoV51
3Cr2W8VH21SKD5

207-2551100-1150
Plastic Mold Steel45-551045S45


800-870
--
105555C
40Cr




840-860
3Cr2MoP20
61840CrHRC28-32840-880
Mo7
3Cr2NiMnMoP20+NiPDS5S7182738HRC30-34840-880
3-4Cr13420
S-1362083≤230950-1050
9Cr18MoT440CSUS
4125≤2851050-1100
440C


2. Part of Galaxy3DM Mold&Mold Parts Material List 2 :

Material type and properties of carbide

Material classificationMaterial namehardnessTransverse rupture strengthTensile strengthToughnessCompressive Strengthspecific gravityYoung's modulus
(HRA)(GPa)(GPa)(MPa・m1/2)(GPa)(GPa)
Ultra fine particle typeKM1091.53.41.811.26.414550
Ultra fine particle typeKH10922.41.27.56.114.7620
K1F922.61.296.115.1660
K2F91.52.71.59.35.214.9630
General wear resistant materialKV10912.71.5105.215640
KV2090.53.11.810.24.814.8620
KV25893.3212.44.414.5580
KV30883.62.313.54.214.2540
KV40873.72.514.13.913.9500

Each company's  carbide material type contrast table

ClassificationTondabayashi FactoryTungaloySumitomo Electric IndustriesMitsubishi Materials
V10K1FG1FD1GTi05
K2FG2F
KV10D10
V20KV20D20D2GTi10
KV25D25GTi15
V30KV30D30D3GTi20
V40KV40D40G5GTi30
※The life of the Carbide material changes greatly depending on the application.
We will propose the material type appropriate for each application, so please consult us.
※The material type control table does not confirm each company's agreement.


3. Material Comparision Table




Welcome contact Galaxy3DM to get more details about Mold&Mold Parts Material.  




There are so many different standard institutes and organizations worldwide. Every country will have their own standard system by national organization or sectors. In this post, we list 9 common international known standard institute and organizations.

1. AISI – American Iron and Steel Institute

AISI international standard

The American Iron and Steel Institute (AISI) is an association of North American steel producers. Its predecessor organizations date back to 1855 making it one of the oldest trade associations in the United States. AISI assumed its present form in 1908, with Elbert H. Gary, chairman of the United States Steel Corporation, as its first president.

Its development was in response to the need for a cooperative agency in the iron and steel industry for collecting and disseminating statistics and information, carrying on investigations, providing a forum for the discussion of problems and advancing the interests of the industry.

2. ASTM – American Society for Testing and Materials

astm international standard worldwide

ASTM International, known until 2001 as the American Society for Testing and Materials (ASTM), is an international standard organization that develops and publishes voluntary consensus technical standards for a wide range of materials, products, systems, and services. Some 12,575 ASTM voluntary consensus standard operate globally.The organization’s headquarters is in West Conshohocken, Pennsylvania, about 5 mi (8.0 km) northwest of Philadelphia.

ASTM, founded in 1898 as the American Section of the International Association for Testing and Materials, predates other standards organizations such as BSI (1901), DIN (1917), ANSI (1918) and AFNOR (1926).

3. DIN – Deutsches Institut für Normung

din-german standard

Deutsches Institut für Normung e.V. (DIN; in English, the German Institute for Standardization) is the German national organization for standardization and is the German ISO member body. DIN is a Registered German Association (e.V.) headquartered in Berlin. There are currently around thirty thousand DIN Standards, covering nearly every field of technology.

Founded in 1917 as the Normenausschuß der deutschen Industrie (NADI, “Standardisation Committee of German Industry”), the NADI was renamed Deutscher Normenausschuß (DNA, “German Standardisation Committee”) in 1926 to reflect that the organization now dealt with standardization issues in many fields; viz., not just for industrial products. In 1975 it was renamed again to Deutsches Institut für Normung, or ‘DIN’ and is recognized by the German government as the official national-standards body, representing German interests at the international and European levels.

4. BS – British Standards

British Standard new logo

British Standards (BS)are the standards produced by BSI Group which is incorporated under a Royal Charter (and which is formally designated as the National Standards Body (NSB) for the UK).The BSI Group produces British Standards under the authority of the Charter, which lays down as one of the BSI’s objectives.

Products and services which BSI certifies as having met the requirements of specific standards within designated schemes are awarded the Kitemark.

5. ANSI – American National Standards Institute

ansi standard

The American National Standards Institute (ANSI, /ˈænsiː/ an-see) is a private non-profit organization that oversees the development of voluntary consensus standards for products, services, processes, systems, and personnel in the United States. The organization also coordinates U.S. standards with international standard so that American products can be used worldwide. For example, standards ensure that people who own cameras can find the film they need for that camera anywhere around the globe.

ANSI accredits standards that are developed by representatives of other standards organizations, government agencies, consumer groups, companies, and others. These standards ensure that the characteristics and performance of products are consistent, that people use the same definitions and terms, and that products are tested the same way. ANSI also accredits organizations that carry out product or personnel certification in accordance with requirements defined in international standard.

6. JIS – Japanese Industrial Standards

jis - Japanese Industrial Standards

Japanese Industrial Standards (JIS) (Nippon Kōgyō Kikaku?) specifies the standards used for industrial activities in Japan. The standardization process is coordinated by the Japanese Industrial Standard Committee and published through the Japanese Standards Association.

7. AFNOR – Association Française de Normalisation

AFNOR - Association Française de Normalisation

Association Française de Normalisation (AFNOR) is the French national organization for standardization and its International Organization for Standardization member body.

The AFNOR Group develops its international standardization activities, information provision, certification and training through a network of key partners in France who are members of the association.

8. AS – Standards Australia

Standards Australia and Standards New Zealand

Standards Australia is a standards organisation established in 1922 and is recognised through a Memorandum of Understanding with the Australian government as the peak non-government standards development body in Australia.

Standards Australia develops internationally aligned Australian standard (AS) and participates in standards-related activities that deliver benefit to the nation. Standards Australia and Standard New Zealand work together to develop joint standards (AS/NZS) Standards Australia is also the Principal Sponsor of the Australian International Design Awards.

9. ASME – American Society of Mechanical Engineers

asme - American Society of Mechanical Engineers

The American Society of Mechanical Engineers (ASME) is a professional association that, in its own words, “promotes the art, science, and practice of multidisciplinary engineering and allied sciences around the globe” via “continuing education, training and professional development, codes and standards, research, conferences and publications, government relations, and other forms of outreach.” ASME is thus an engineering society, a standards organization, a research and development organization, a lobbying organization, a provider of training and education, and a nonprofit organization. Founded as an engineering society focused on mechanical engineering in North America, ASME is today multidisciplinary and global.

ASME has over 140,000 members in 158 countries worldwide.


There should be other institute and organizations in your countries that we have not list. Please leave us a comment and we will list it for more people to check and favorite. Following is useful weblink of International standard org.

            ISO     www.iso.ch 

            ASTM     www.astm.org

            NACE     www.nace.org

            IEEE   www.ieee.org

            UL           www.ul.com

            CSA          www.csa-international.org

            DIN          www.din.de

            VDE           www.vde.de

            VDI           www.vdi.de

            BSI     www.bsi.org.uk

            CEN    www.cenorm.be

            IEC       www.iec.ch 

            AASHTO www.aashto.org

            AATCC    www.aatcc.org

            ACI    www.aci-int.net

            AGMA   www.agma.org

            ANSI  www.ansi.org

            ASME  www.asme.org 

            AWS   www.aws.org

            EIA     www.eia.org

            FMVSS  www.nhtsa.dot.gov  

            IPC     www.ipc.org

            ISA     www.isa.org

            MIL     www.arl.mil

            NEMA   www.nema.org

            NFPA   www.nfpa.com

            SAE      www.sae.org

            TAPPI   www.tappi.org 

            CNS     www.cns.org.tw 

            CNLA    www.cnla.org.tw

            IS      http://rdso.org

            BSN     www.bsn.go.id

            GB      www.csicci.gov.cn 

            MS      www.sirim.my

            SASO    www.saso.org

            ASM     www.asm-intl.org

            QEMA   tqm.com

            ASQC   www.asqc.org

            NIST   www.nist.org

            APQC   www.apqc.org 

            MRS     www.mrs.org b]

            SACAC  www.ee.up.ac.za/sacac

            SAIEE   www.saiee.org.za

            SAIMC  www.technews.co.za/saimc/ 

            IQMA   www.openhouse.org.uk/iqma/




Data Interchange


File Transfer Security

SolidWorks 2004Advice on STL creation available.
PTC Pro/Engineer 2000i2 & Wildfire
Materialise Magics RPRapid Prototyping software.
AutodeskDWF
Materialise Magics CommunicatorInternet based STL viewing package allowing customers to share 3D files with 3T RPD via the internet.
Adobe Photoshop 5.0Photo/Image editing software.

CAD/CAM Systems currently in use:

.STLRapid Prototyping file (Binary with 0.01mm tolerance preferred)
.IGESInitial Graphics Exchange Specification universal translator
.STEPInternational Standard for Exchange of Product Model Data
.SETStandard for Exchange & Transfer V89-06
.VDASurfaced Data Interface V2.0
.SLDPRTSolidworks model file
.EXPCatia export file
.MDLCatia native model file
.EPSEncapsulated PostScript format file*
.DXF2D drafting translator*
.DXF3D faces
.DWGAutoCad drawing file*
.PRTPro/Engineer Part file
.BMPWindows Bitmap image format file*
.JPEGJoint Photographic Experts Group image file*
.TIFFTagged-Image File Format image file*
.WRLVRML (Virtual Reality Modelling Language)*
.OBJWavefront Model file*

File Compression Types used by Galaxy3DM include:

EXEDOS executable file
ZIPWinZip compression file
SITMacintosh Stuffit compression file
MGXMaterialise Magics compression file
If any of these files are not possible, please contact us for alternative requirements.







FAQ

1.Q: How to process if we cannot find the model we need in your catalog!

A:Approximately 70% of our order are customized order with special requirement.

Pls kindly tell us your detailed requriements and send us your design file. 


2.Q: What do I need for offering a quote ?

A: Please offer us 2D or 3D drawings (with material, dimension, tolerance, surface treatment and other technical requirement etc.) ,quantity, application or samples. Then we will quote the best price within 24h.


3.Q: What is your MOQ?
A: MOQ depends on our client's needs, besides,we welcome trial order before mass-production.

4.Q: What is the production cycle?
A: It varies a lot depending on product dimension,technical requirements and quantity. We always try to meet customers' requirement by adjusting our workshop schedule.

5.Q: What kind of payment terms do you accept?
A.: T/T, Paypal, western union etc.

6.Q: Is it possible to know how is myproduct going on without visiting your company?
A: We will offer a detailed products schedule and send weekly reports with digital pictures and videos which show the machining progress.

7. Q: Can i get a free sample to test your quality?
A: Generally speaking, Galaxy3DM may provide free sample to our new customers to check and ensure the quality meet our new partners requirement.
The quantity is 1pcs, it will be delivered by Carrier, delivery cost collected.
If the unit production cost is too high, its cost  wil be charged or negotiable. 

8.Q: If you make poor quality goods,will you refund our fund?
A: Quality is the lifeline of our factory! Our factory has surveyed the machining market for years.  We even found nearly 80% machining factories donot declare their quality control terms.
In Galaxy3DM factory, all machining mold component will be inspected via  IQC - PQC - FQC to make sure that  our partners will receive 100% qualified products.
We make products according to drawings or samples strictly until them reach your 100% satisfaction.
And actually we wont take a chance to do poor quality products.We are proud of keeping the spirit of good quality.






Tungsten Carbide PG Components
Product Name:Tungsten Carbide PG Components

Product size: customization
Material:Tungsten Carbide V30, Japan(SKD11.SKD61.SKH51.S45C)USA(AISA.D2.H13.P20.M2)Germany(DIN.2379.2363.2344.2347)ASSAB(Rigor.Stavax.Impax.Elmax.ASP23).etc.
Hardness:58-60 HRC
Grind
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Contact

 Tel: 86-755-23000620      Fax: 86-755-23000621
 Email:info@galaxy3dm.com/info@seetoptech.com 
   Address:
A3 , Dingfeng Industrial Zone, Fuyong Town,  Shenzhen,  China

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