Stack plastic Injection Mold
Injection MoldMould Name: Stack Cap Injection Mould
This is a stack mould project for our China local and Asia FMCG Industry, the material is food grade PP, plastic wall thickness is 0.4 mm , the cubage is 1 liters , size around 170 x 115 x 70 mm. very fast lea
Injection Mold
Project details as below :
Type: | stack mould plastic injection molding | Core surface finish: | polish |
Production Material: | PP | Cavity surface finish: | polish |
No of Cavities: | 4+4 cavities | Injection System | 8 drops hot runner |
Core Material: | S136 with heat treatment to 58 to 62 HRC | Type of gating: | direct gate |
Cavity Material: | S136 with heat treatment to 58 to 62 HRC | Ejection system: | air push + stripper plate |
Slider material: | N/A | Lead time for T1: | 6 weeks |
Mold base steel: | P20H | Shot life: | 3 000 000 cycles |
Mold Price Totally: | CNY 328 000 | Manufactures: | Galaxy3DM |
Product Characters:
1） Super high volume mass production for FMCG plastic container
2) stack mould with very fast lead time for samples and production
3) production cycle time is just 8 seconds
4) 3 millions mold shot life for this part, it is the longest mold life in Asia Billion what we can do
5) 0.4 mm wall thickness think wall high speed plastic injection molding
Galaxy3DM Advantages for this project:
1） super long life plastic injection mold up to 3 millions shots. 99% of chinese mold makers don't have the capacity.
2) stack plastic injection mold and molding mass production capacity
Competitive Advantage:
1- 1- 10 Years OEM and ODM experience in plastic injection molding service. One stop tooling room and 100,000 clean injection workshop.
2- Advanced equipment,Such as: CNC Lathe; Plane Grounding; Milling Machine; Centerless grinding machine; Hole grinding machine; Punch forming machine; Screw grinding machine; Internal and external grinding machine; EDM; CNC Deep Hole Drilling machine up to more that 110 sets manufacturing machine.
3- Advanced R&D service and Best Engineer: DFM and Mold Flow Analysis.
4- Advanced Testing lab equipments, such as: Video Measuring Machining; Projector; Hardometer; Altimeter; Image measuring instrument; Micrometer; Digital display; Micrometer up to 10 testing equipments..
5- Quality and Price: Quality-oriented and cost drivers analysis to share cost reduction with customers.
6- Series service of design, prototyping, paining, printing and assembly( 3 assembly lines for finished products)
Stack molds are very common in custom plastic injection molding. It’s always refers to a mold that is stacked with a series of mold parting faces or mold split lines. Without increasing the machine platen size or tonnage, you can double the amount of cavities to enlarge the output, which increases molding efficiency and reduces the overall cost. Stack molds with same cavities in each mold parting surface can produce double of same standard plastic parts, while stack molds with different cavities in each mold parting surface can also produce multi-component or family parts in one shot on one plastic injection molding machine.
Advantages:
1)Doubled output: instead of increasing the mold size by adding more cavities, stack molds maintain mold size and machine size by adding a second layer of cavities parallel to the first layer. All the fill, pack and cooling time remain the same and only the mold open and mold close time add slightly to the cycle time.
2)Reduced part and production cost: The part price is determined by the machines hour rate, which is directly related to the machine clamp tonnage. A stack mold requires only about half the clamp tonnage than a single-face mold with same number of cavities.
3)Efficiency and Improved Automation: Stack molds can produce multi-component assemblies in one shot on one plastic injection machine using the same parameters.
Should you're interested in our plastic injection stack molds, welcome to buy our products and experience our OEM and customized service. With over 10 years experience, we known as one of the leading manufacturers and suppliers. Please rest assured to buy.
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